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Ohta’s Flexible Procurement Service Provides a Competitive Edge for Manufacturing Businesses

Ohta’s Flexible Procurement Service Provides a Competitive Edge for Manufacturing Businesses

Introduction

The Vietnamese manufacturing industry has expanded rapidly in recent years, with an increase in new investments from companies, including foreign-affiliated ones. The entry of Japanese companies has been particularly active, with some data reporting that approximately 80% of these companies are in the manufacturing sector. Amidst this growth, procurement challenges have become apparent, such as “difficulty in predicting the quality and delivery times of local suppliers” and “inability to place bulk orders for high-mix, low-volume parts.”

Source: JETRO “Excellent Vietnamese Supporting Industry Companies”

Ohta Vietnam offers flexible procurement services to solve these practical challenges. By utilizing partner factories selected from JETRO’s list of excellent companies and our proprietary database, we provide one-stop support in Japanese, English, and Vietnamese, quality control compliant with ISO/JIS standards, and total cost optimization. For companies looking to diversify their procurement sources under a “China +1” strategy, we have established a system that allows them to safely and efficiently take the first step into procurement in Vietnam.

This article will explain the latest trends in the procurement environment in Vietnam and how to utilize Ohta Vietnam’s services, with concrete examples for purchasing and materials managers in the manufacturing industry. The purpose of this article is to provide hints for updating your company’s procurement strategy after reading it.

Challenges in Manufacturing Solved by Vietnam Procurement Services

Overview – The Appeal and Risks of Procurement in Vietnam

In recent years, Vietnam has been in the spotlight as the top candidate for the “China +1” strategy. As of 2024, the average manufacturing wage is equivalent to 304-340 USD per month, which is less than half of that in coastal China (hourly wage is 3 USD in Vietnam compared to 6.5 USD in China). Furthermore, tariff benefits can be enjoyed due to the effectuation of large-scale FTAs such as the CPTPP and RCEP. It is not uncommon for cases to see procurement cost reductions of up to 30% due to these factors. Against the backdrop of US-China friction and rising geopolitical risks, the demand for multinational diversification of parts supply chains is growing year by year. FDI into Vietnam in the first half of 2025 is at a record high of 11.7 billion USD, an 8.1% increase from the same period last year.
Source: VietnamNet “Vietnamese workforce sees more money in their wallets for 2024”Vietnam News “Foreign investment inflows rise to $21.5 billion in the first half of 2025”

On the other hand, in high-value-added fields such as electronics and medical equipment, the ability to handle “high-mix, low-volume” and “short delivery times” determines competitiveness. In the areas surrounding Ho Chi Minh City, Binh Duong, and Hanoi, there is a growing concentration of small and medium-sized suppliers, such as those for automatic lathes and precision sheet metal, establishing flexible production systems. In fact, even local companies are seen to be setting up rapid prototyping windows and small-lot delivery services with fixed routes, proclaiming that “multi-variety, small-quantity production is the norm.” Source: Ohta Vietnam “Ohta’s Strengths”

In this environment, Ohta Vietnam brings together over 150 partner factories that meet Japanese quality standards, providing procurement, inspection, and logistics in a one-stop service. With support in three languages (Japanese, English, and Vietnamese) we share drawing verifications and anomaly responses instantly. Using quality manuals compliant with ISO/JIS and IoT visualization tools, we shorten lead times by an average of 30%. Our customers can order parts from multiple categories through a “single point of contact” and with a “single invoice,” achieving both procurement cost reduction and supply chain diversification simultaneously.

Detailed Explanation – Strengths of Ohta Vietnam Procurement Services

(1) Supplier Network and Excellent Company Selection Criteria (Utilizing JETRO Information)

As of 2025, Ohta Vietnam collaborates with over 150 partner factories. Approximately 70% of them are listed in JETRO’s “Excellent Vietnamese Supporting Industry Companies” list, which we use as a primary filter. Furthermore, through our own audits, we only register companies that meet three requirements: “ISO 9001 certification,” “internal defect rate of 0.5% or less,” and “financial soundness (equity ratio of 20% or more).” We check the status of continuous improvement through annual re-evaluations and regular audits, minimizing quality risks for both new procurement and mass production ramp-ups.

Source: JETRO “Excellent Vietnamese Supporting Industry Companies”

(2) Quality Control & Traceability: Visualization through ISO/JIS Standards and IoT Utilization

85% of all registered suppliers have obtained ISO 9001, and 62% have obtained ISO 14001. We share drawings, process charts, and inspection reports in Japanese and English, and grasp “when, where, and who” in real-time with a traceability system linked to barcodes and IoT sensors. According to TechSci Research, the adoption rate of IoT sensors in the Vietnamese manufacturing industry is projected to grow at an average annual rate of 15% by 2028, with reported cases of quality defects being reduced by an average of 27%.

Source: TechSci Research “Vietnam IoT in Manufacturing Market 2024–2028”Ohta Vietnam “Ohta’s Strengths”

(3) Cost Optimization: Benchmark Examples from a Total Cost Perspective

When compared based on the “Total Cost of Ownership (TCO),” which includes not only the unit price of parts but also inventory interest, transportation costs, and inspection costs, procurement in Vietnam has been confirmed to have an average reduction effect of 17-32% compared to coastal China. In a case where a European home appliance manufacturer switched to procuring press parts in Vietnam via Ohta Vietnam, they achieved a 28% cost reduction and a 60% reduction in man-hours for handling defects compared to before.

Source: Vietnam Outsourcing “Balancing Cost and Quality: Overcoming Perceptions in Sourcing from Emerging Markets”

(4) Risk Management: Proactive Prevention Process for Delivery Delays/ Quality Defects

Ohta Vietnam employs a three-layer defense system of “dual suppliers + weekly risk reviews + IoT visualization.” Specifically, we secure backups with a two-company system (A and B rank) and visualize the on-time delivery rate monthly. The TACHAN report also recommends supply chain visualization and diversification as key risk mitigation strategies in Vietnam. On the quality front, we analyze digital records of in-process inspections with AI and issue automatic alerts when data outside the threshold is detected. In the 2024 fiscal year mass production projects, we maintained an on-time delivery rate of 97.8% and a first-pass yield of 99.2%.

Source: TACHAN “Risk Management in the Supply Chain: Importance and Mitigation Strategies in Vietnam”

(5) Case Study: Procurement of Machined Parts for Japanese Company A (Good Product Rate 99.9%, Lead Time ▲30%)

Japanese medical device manufacturer Company A switched the procurement of precision machined shafts (3,000 pieces/month) from China to Vietnam. With the multi-process optimization proposed by Ohta Vietnam, they reduced setup change time by 40% and shortened the lead time from the previous 20 days to 14 days. The good product rate in the first year of operation reached 99.9%, and man-hours for defect analysis were also reduced by 35%. The quality assurance manager of Company A commented, “The biggest advantage is that they handle everything, including emergency orders, through a single point of contact.”

Practical Application – Implementation Steps at the Manufacturing Site

Step 1: Inventory of Current Procurement Processes and KPI Setting

First, “visualize” your company’s current procurement flow and identify data such as part categories, order lots, lead times, and quality defect rates. Then, set KPIs based on the SMART principles, such as “On-time delivery rate of 95% or more”, “First-pass yield of 99% or more”, and “TCO reduction of 15%”, and decide on an evaluation cycle (e.g., monthly review).

Example Checklist

  • Annual purchase amount is understood for each procurement item/supplier.
  • There is a system to quantitatively measure defect rates and delivery delay rates.
  • KPI achievement status is checked monthly on a dashboard.
Step 2: Requirements Definition Workshop with Ohta Vietnam

A procurement consultant from Ohta Vietnam will participate to align on drawings, standards, required quantities, and inspection criteria in Japanese/English. Here, special requirements such as “variable lot sizes” and “sharing of in-process inspection data” are clarified, and the optimal partner factories are narrowed down to 2-3 companies. At the end of the workshop, the agreed-upon KPIs and a work breakdown table (RACI chart) are documented, and risks and countermeasures are agreed upon.

Step 3: Prototyping, Pilot Procurement, and Evaluation

Order prototypes with the minimum lot size and conduct a comprehensive evaluation using the checklist below.

Pilot Evaluation Checklist

  • Dimensional/visual inspection results are within drawing tolerances.
  • On-time delivery (scheduled ±0 days).
  • Response to inquiries about unclear points in English/Japanese is within 24 hours.
  • Cost variance (within ±2% of the estimate).
  • Traceability information can be obtained on a serial unit basis.

If any items cannot be cleared, confirm corrective actions and either re-prototype or switch to another factory.

Step 4: Full-scale Implementation and Continuous Improvement (Utilizing IoT Dashboard)

After the mass production launch, monitor KPIs in real-time on Ohta Vietnam’s IoT dashboard. Data on temperature, vibration, and processing time collected from in-process sensors are analyzed by AI, and abnormal values are automatically notified via email and LINE WORKS. According to TechSci Research, companies in the Vietnamese manufacturing industry that have introduced IoT visualization have reduced their defect rates by an average of 27%.
Source: TechSci Research “Vietnam IoT in Manufacturing Market 2024–2028”

Communication Optimization through Collaboration between Vietnam Base and Japan Head Office

Ohta Vietnam has established bases in Ho Chi Minh City/Hanoi and a Japan support desk, enabling immediate response within a 1-2 hour time difference. Drawing changes and express orders are deployed from Japanese to Vietnamese to the factory floor within 10 minutes, and the latest version is simultaneously uploaded to a shared cloud folder. This minimizes misunderstandings due to language and cultural differences, achieving both shorter procurement lead times and trouble prevention.

Summary

  • Key Benefits of Procurement in Vietnam: Cost reduction of up to 30% through low average wages and FTA utilization, and risk reduction through supply chain diversification.
  • Ohta Vietnam’s Strong Supplier Network: Over 150 excellent companies and tri-lingual support achieve zero drawing discrepancies.
  • Simultaneous Visualization of Quality and Delivery: Achieved an on-time delivery rate of 97.8% and a first-pass yield of 99.2% with ISO/JIS compliance + IoT dashboard.
  • Cost Optimization with TCO Benchmark: Average reduction of 17-32% including not only part unit prices but also inventory, inspection, and transportation costs.
  • Three-Layer Defense Risk Management: Trouble prevention through dual suppliers × weekly reviews × AI alerts.

Recommendations for Re-evaluating Procurement Strategy

    1. Reset KPIs: Make them specific with SMART principles for lead time, defect rate, etc., and track them on a monthly dashboard.
    2. Start Small: Minimize risks with a three-stage approach: small-lot prototyping → pilot → mass production.
    3. Introduce IoT Visualization: Share in-process data in real-time and automate anomaly detection.
    4. Japan-Vietnam Cross-Functional System: Clarify the roles of the Japan head office and the Vietnam base, and establish a drawing update process within 10 minutes.

Conclusion

For inquiries regarding samples or materials, please respond to this email or contact our sales representative!

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At Ohta Vietnam, we not only provide ready-made products such as screws and bolts, but also support activities in the manufacturing field such as cutting, inspection, assembly, packaging…
Our equipment list is here

As a “specialized support” for the manufacturing industry in Asia. If you have any related questions, feel free to contact Ohta Vietnam for detailed support!
URL: https://ohtavn.com/en/contact/

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